1994 Mustang Contents/Index
Group 03: ENGINE

Section 03-01A:
Engine, 3.8L

DESCRIPTION AND OPERATION

Engine

Engine Code Information

Emission Calibration Label

Exhaust Emission Control System

Induction System

Crankshaft

Camshaft

Valve Train

Positive Crankcase Ventilation System

Engine Lubrication System

Oil Pump

Oil Pan

Engine Cooling System

Drive Belt System

IN VEHICLE SERVICE

Engine Components

Valve Cover and Gasket

Removal

Installation

Rocker Arm

Removal

Installation

Valve Spring, Retainer and Valve Stem Seal

Hydraulic Valve Tappet

Removal

Installation

Intake Manifold

Upper

Installation

Lower

Installation

Cylinder Heads

Removal

Installation

Crankshaft Pulley and Damper and Crankshaft Front Seal

Removal

Installation

Water Pump

Removal

Installation

Engine Front Cover

Removal

Installation

Timing Chain, Sprockets, Tensioners and Guides

Removal

Installation

Camshaft

Removal

Installation

Exhaust Manifolds

RH

Installation

LH

Installation

Oil Pan and/or Oil Pump Screen Cover and Tube

Removal

Installation

Oil Pump

Removal

Installation

Crankshaft Main Bearings

Removal

Installation

Pistons and Connecting Rods

Removal

Installation

Connecting Rod Bearings

Removal

Installation

Flywheel

Removal

Installation

Pilot Bearing

Crankshaft Rear Oil Seal

Removal

Installation

Camshaft Rear Bearing Cover

Removal

Installation

Oil Bypass Filter

Removal

Installation

Oil Level Indicator Tube

Removal

Installation

Sensors

Oil Pressure Sender

REMOVAL AND INSTALLATION

Engine Assembly

Removal

Installation

Camshaft Bearings

Removal

Installation

Crankshaft

Removal

Installation

DISASSEMBLY AND ASSEMBLY

Engine

Disassembly

Assembly

Subassemblies

Cylinder Head

Assembly

Pistons, Piston Pins and Rings

Assembly

Oil Pump

Disassembly

Assembly

Oil Pressure Relief Valve

Inspection

Installation

Oil Pump Intermediate Shaft

Installation

Hydraulic Valve Tappet

Disassembly

Assembly

Cylinder Block Assembly

Assembly

Cylinder Block, Bare

Disassembly

Assembly

ADJUSTMENTS

Valve Clearance

SPECIFICATIONS

Specifications

SPECIAL SERVICE TOOLS/EQUIPMENT

SPECIAL SERVICE TOOLS/EQUIPMENT