Section 03-01A: Engine, 3.8L | 1994 Mustang Workshop Manual |
| Item | Part Number | Description |
|---|---|---|
| 1 | 6A008 | Cylinder Head to Block Dowel (Split) (4 Req'd) |
| 2 | 6K512 | Valve Tappet Guide Plate (6 Req'd) |
| 3 | 6500 | Valve Tappet (12 Req'd) |
| 4 | 376958-S102 | Camshaft Rear Bearing Cover (2 Req'd) |
| 5 | 6K564 | Tappet Guide Plate and Retainer (2 Req'd) |
| 6 | 6010 | Cylinder Block |
| 7 | 6263 | Camshaft Rear Bearing |
| 8 | 6262 | Camshaft Center Bearing (2 Req'd) |
| 9 | 6261 | Camshaft Bearing |
| 10 | 6250 | Camshaft |
| 11 | N805256 | Camshaft Sprocket Key |
| 12 | 6269 | Camshaft Thrust Plate |
| 13 | N804621-S2 | Flat Head Screw (2 Req'd) |
| 14 | 6265 | Camshaft Sprocket Spacer |
| 15 | 6K305 | Engine Balance Shaft Gear Spacer |
| 16 | 6284 | Timing Chain Vibration Damper |
| 17 | N605890-S2 | Bolt (3 Req'd) |
| 18 | 6256 | Camshaft Sprocket |
| 19 | 6255 | Distributor Drive Gear |
| 20 | N806503-S100 | Bolt & Washer Assy |
| 21 | 6306 | Crankshaft Sprocket |
| 22 | 6268 | Timing Chain |
| 23 | 6626 | Oil Pump Inlet Tube Gasket |
| 24 | N801689-S | Bolt (2 Req'd) |
| 25 | 6622 | Oil Pump Screen Cover and Tube |
| 26 | N621942-S2 | Nut |
| 27 | 6333 | #4 Upper Crankshaft Main Bearing |
| 28 | 6337 | #3 Upper Crankshaft Main Thrust Bearing |
| 29 | 6333 | #2 Upper Crankshaft Main Bearing |
| 30 | 6333 | #1 Upper Crankshaft Main Bearing |
| 31 | 6303 | Crankshaft |
| 32 | 6333 | #4 Lower Crankshaft Main Bearing |
| 33 | 6337 | #3 Lower Crankshaft Main Thrust Bearing |
| 34 | 6333 | #2 Lower Crankshaft Main Bearing |
| 35 | 6333 | #1 Lower Crankshaft Main Bearing |
| 36 | 388907 | Crankshaft Key |
| 37 | — | Rear Main Cap (Part of 6010) |
| 38 | — | Rear Intermediate Main Cap (Part of 6010) |
| 39 | — | Front Intermediate Main Cap (Part of 6010) |
| 40 | — | Front Main Cap (Part of 6010) |
| 41 | N806845-S | Bolt (7 Req'd) |
| 42 | N805417-S | Stud Bolt |
| 43 | 6701 | Crankshaft Rear Oil Seal |
| 44 | 6507 | Intake Valve (6 Req'd) |
| 45 | 6505 | Exhaust Valve (6 Req'd) |
| 46 | 12405 | Spark Plug (6 Req'd) |
| 47 | 6049 | Cylinder Head |
| 48 | N807324-S | Bolt, Cylinder Head Attaching (Short) (4 Req'd Per Side) |
| 49 | 6514 | Valve Spring Retainer |
| 50 | 6571 | Exhaust Valve Stem Seal (6 Req'd) |
| 51 | 6513 | Valve Spring (12 Req'd) |
| 52 | 6514 | Valve Spring Retainer (12 Req'd) |
| 53 | 6518 | Valve Spring Retainer Key (24 Req'd) |
| 54 | N807323-S | Bolt Cylinder Head Attaching (Long) (4 Req'd Per Side) |
| 55 | 6571 | Intake Valve Stem Seal (6 Req'd) |
| 56 | N807858-S | Bolt, Rocker Arm Retaining (12 Req'd) |
| 57 | 6A528 | Fulcrum, Rocker Arm (12 Req'd) |
| 58 | 6564 | Rocker Arm (12 Req'd) |
| 59 | 6565 | Push Rod (12 Req'd) |
| 60 | 6184 | Piston Compression Ring (Top) (6 Req'd) |
| 61 | 6184 | Piston Compression Ring (Bottom) (6 Req'd) |
| 62 | 6184 | Piston Oil Control Ring (Top Rail) (6 Req'd) |
| 63 | 6184 | Piston Oil Control Expander (6 Req'd) |
| 64 | 6184 | Piston Oil Control Ring (Bottom Rail) (6 Req'd) |
| 65 | 6108 | Piston (6 Req'd) |
| 66 | 6135 | Piston Pin (6 Req'd) |
| 67 | N806832-S | Connecting Rod Bolt (12 Req'd) |
| 68 | 6200 | Connecting Rod (6 Req'd) |
| 69 | 6211 | Bearing, Connecting Rod (6 Req'd) |
| 70 | 18663 | Heater Water Outlet Tube |
| 71 | N606675-S2 | Bolt |
| 72 | N800113-S | Nut, Connecting Rod (12 Req'd) |
| 73 | — | Not Used |
| 74 | N804178 | Nut (3 Req'd) |
| 75 | 9D475 | EGR Valve |
| 76 | N605774-S100 | Bolt |
| 77 | 9F715 | Idle Air Control Valve |
| 78 | N804473-S | Stud |
| 79 | 9F670 | IAC Valve Gasket |
| 80 | N803851-S2 | Screw (2 Req'd) |
| 81 | 9B989 | Throttle Position Sensor |
| 82 | 9E926 | Throttle Body |
| 83 | N807609-S36B | Nut |
| 84 | 9J460 | EGR Pressure Valve Sensor |
| 85 | 9J433 | EGR Transducer |
| 86 | N800103-S8 | Nut |
| 87 | 9F792 | Fuel Injection Supply Manifold |
| 88 | 247111 | Injector Retaining Clip (6 Req'd) |
| 89 | 9F593 | Fuel Injector (6 Req'd) |
| 90 | N805117-S8M | Screw and Washer Assy (4 Req'd) |
| 91 | N606691-S2 | Bolt |
| 92 | 9C968 | Fuel Pressure Regulator |
| 93 | 9E498 | Main Emission Vacuum Control Connector |
| 94 | N802353-S100 | Screw (3 Req'd) |
| 95 | 9D930 | Fuel Charging Wiring |
| 96 | — | Not Used |
| 97 | N804268-S36B | Bolt (4 Req'd) |
| 98 | 9424 | Intake Manifold |
| 99 | N805840 | Bolt (2 Req'd) |
| 100 | 9E936 | Throttle Body Gasket |
| 101 | 9H486 | Intake Manifold Upper Gasket |
| 102 | 9723 | Accelerator Cable Bracket |
| 103 | N802990-S2 | Bolt |
| 104 | N621939-S2 | Nut |
| 105 | 9J444 | Intake Manifold Support |
| 106 | N804207-S2 | Bolt |
| 107 | N803949-S100 | Intake Stud |
| 108 | 18599 | Hot Water Heater Elbow Connection |
| 109 | 12A648 | Engine Coolant Temperature Sensor |
| 110 | 8A574 | Vent Plug |
| 111 | 8C309 | Gasket |
| 112 | 8548 | Water Bypass Tube |
| 113 | 8597 | Water Bypass Hose |
| 114 | 9424 | Intake Manifold |
| 115 | N803674-S100 | Intake Bolt (12 Req'd) |
| 116 | 6522 | Push Rod Valley Baffle |
| 117 | 390633-S100 | Screw (4 Req'd) |
| 118 | 87617-S101 | Plug |
| 119 | 8255 | Water Outlet Connection Gasket |
| 120 | 8575 | Water Thermostat |
| 121 | 8592 | Water Outlet Connection |
| 122 | N803585 | Bolt (2 Req'd) |
| 123 | 6766 | Oil Filler Cap |
| 124 | 6582 | LH Valve Cover |
| 125 | — | Not Used |
| 126 | 6853 | Crankcase Ventilation Hose |
| 127 | 9448 | LH Exhaust Manifold Gasket |
| 128 | 6584 | Valve cover gasket |
| 129 | 17A084 | LH Engine Lifting Eye |
| 130 | N621939-S2 | Nut (4 Req'd) |
| 131 | N801647-S | Bolt |
| 132 | N801648-S | Stud |
| 133 | 9430 | LH Exhaust Manifold |
| 134 | 6750 | Oil Level Indicator |
| 135 | 6754 | Oil Level Indicator Tube |
| 136 | N621939-S2 | Nut |
| 137 | 6049 | LH Cylinder Head |
| 138 | 6051 | Head Gasket |
| 139 | 9439 | Intake Manifold Gasket |
| 140 | 9A425 | Front Intake Seal |
| 141 | 9A424 | Rear Intake Seal |
| 142 | 6397 | Flywheel Housing to Block Dowel |
| 143 | N805018-S | Bolt (6 Req'd) |
| 144 | 6375 | Flywheel |
| 145 | 7007 | Engine Rear Plate |
| 146 | 381188-S015A | Connector Hose |
| 147 | 6758 | Crankcase Ventilation Tube |
| 148 | 381188-S015A | Connector Hose |
| 149 | 6A666 | Positive Crankcase Ventilation Valve |
| 150 | 6A892 | Crankcase Ventilation Grommet |
| 151 | N807443 | Shoulder Stud |
| 152 | N807442 | Bolt |
| 153 | — | Not Used |
| 154 | 9D477 | EGR Valve to Exhaust Manifold Tube |
| 155 | — | Not Used |
| 156 | 9448 | RH Exhaust Manifold Gasket |
| 157 | 6582 | Valve Cover (RH) |
| 158 | 6584 | Valve Cover Gasket |
| 159 | 17A084 | RH Engine Lifting Eye |
| 160 | N621939-S2 | Nut |
| 161 | 18472 | Heater Water Hose |
| 162 | N801648 | Stud |
| 163 | N801647 | Bolt |
| 164 | N621939-S2 | Nut |
| 165 | 9430 | RH Exhaust Manifold |
| 166 | 12405 | Spark Plug |
| 167 | N807324-S | Bolt, Cylinder Head Attaching (Short) (4 Req'd Per Side) |
| 168 | N807323-S | Bolt, Cylinder Head Attaching (Long) (4 Req'd Per Side) |
| 169 | 6049 | Cylinder Head RH |
| 170 | 6051 | Head Gasket |
| 171 | 6723 | Oil Pan Rear Seal |
| 172 | — | Not Used |
| 173 | — | Not Used |
| 174 | 6730 | Oil Pan Drain Plug |
| 175 | 6734 | Oil Pan Drain Plug Gasket |
| 176 | N605892-S2 | Bolt (16 Req'd) |
| 177 | 6675 | Oil Pan |
| 178 | 6020 | Engine Timing Cover Gasket |
| 179 | 6019 | Engine Front Cover |
| 180 | 6700 | Crankshaft Front Oil Seal |
| 181 | 6C639 | Oil Pump Body Seal |
| 182 | N804055-S | Dowel |
| 183 | 6714 | Oil Bypass Filter |
| 184 | N804601-S2 | Bolt |
| 185 | N804602-S2 | Bolt |
| 186 | 6603 | Oil Pump and Filter Body |
| 187 | 8507 | Water Pump Housing Gasket |
| 188 | — | Not Used |
| 189 | — | Not Used |
| 190 | 12127 | CMP Sensor Housing |
| 191 | 6B288 | Camshaft Position Sensor |
| 192 | N805629-S36 | Screw (2 Req'd) |
| 193 | 6A618 | Oil Pump Intermediate Shaft |
| 194 | 12270 | Hold-Down Clamp |
| 195 | 12281 | Wire and Bracket Assy LH |
| 196 | 12280 | Wire and Bracket Assy RH |
| 197 | 8501 | Water Pump |
| 198 | — | Not Used |
| 199 | 6312 | Crankshaft Pulley |
| 200 | N808089 | Washer |
| 201 | N800069-S2 | Bolt |
| 202 | N606502-S36M | Bolt (4 Req'd) |
| 203 | 18801 | Radio Ignition Interference Capacitor |
| 204 | 12029 | Ignition Coil |
| 205 | N62049-S36B | Nut (2 Req'd) |
| 206 | N806976-S2 | Stud (2 Req'd) |
| 207 | 6C315 | Crankshaft Position Sensor |