Section 13-09A: Gauges, Warning Devices—Low Oil Level Indication System
1994 Mustang Workshop Manual
DIAGNOSIS AND TESTING
Pinpoint Tests
PINPOINT TEST A: LOW OIL LEVEL INDICATOR STAYS ON AFTER STARTING ENGINE — OIL NOT LOW
A1 CHECK OIL LEVEL SENSOR AND CIRCUIT FOR SHORT TO GROUND
Disconnect low oil level sensor at engine oil pan .
Start engine and observe indicator at instrument panel .
Did low oil indicator turn off?
Yes
GO to
A2
.
No
GO to
A3
.
A2 CHECK LOW OIL LEVEL SENSOR RESISTANCE
Using ohmmeter connected to a known good ground, connect second lead to sensor terminal.
Measure resistance.
Is resistance less than 8K ohms?
Yes
REPLACE low oil level sensor . RESTORE vehicle. RETEST system.
No
GO to
A3
.
A3 CHECK LOW OIL LEVEL CIRCUIT
Using ohmmeter connected to a known good ground, connect second lead to Circuit 258 (W/PK) at sensor connector.
Measure resistance.
Is resistance less than 8K ohms?
Yes
SERVICE Circuit 258 (W/PK) for short to ground. RESTORE system. RETEST vehicle.
No
REPLACE low oil level relay . RESTORE vehicle. RETEST system.
PINPOINT TEST B: LOW OIL LEVEL INDICATOR DOES NOT STAY ON WHEN OIL IS LOW
B1 CHECK OIL LEVEL SENSOR AND CIRCUIT FOR OPEN CIRCUIT
Ensure engine has been off for five minutes.
Ensure oil is at least 1.4L (1.5 Qt) low.
Disconnect low oil level sensor at oil pan .
Using a jumper wire, connect one end to a known good ground. Connect other end to Circuit 258 (W/PK) at sensor connector.
Start engine, observe indicator at instrument panel .
Did indicator illuminate?
Yes
REPLACE low oil level sensor . RESTORE vehicle. RETEST system.
No
GO to
B2
.
B2 CHECK LOW OIL LEVEL CIRCUIT
Leave jumper wire connected to ground and sensor connector.
Gain access to low oil level relay at instrument panel .
Using an ohmmeter connected to a known good ground, connect second lead to Pin 2, Circuit 258 (W/PK) at relay connector.
Measure resistance.
Is resistance 5 ohms or less?
Yes
GO to
B3
.
No
SERVICE Circuit 258 (W/PK) for open circuit. RESTORE vehicle. RETEST system.
B3 CHECK LOW OIL WARNING RELAY GROUND
Remove ohmmeter lead from Pin 2 and connect it to Pin 1, Circuit 57 (BK).
Read resistance.
Is resistance 5 ohms or less?
Yes
GO to
B4
.
No
SERVICE open in Circuit 57 (BK). RESTORE vehicle. RETEST system.
B4 CHECK WARNING RELAY SUPPLY
Using a test lamp connected to a known good ground, connect test lamp probe to Pin 5, Circuit 640 (R/Y).
Did test lamp illuminate?
Yes
GO to
B6
.
No
GO to
B5
.
B5 CHECK RELAY SUPPLY CIRCUIT
Using test lamp, check for power at fuse 15 (10A) output side.
Did test lamp illuminate?
Yes
SERVICE Circuit 640 (R/Y) for an open. RESTORE vehicle. RETEST system.
No
REPLACE fuse 15 (10A). RESTORE vehicle. RETEST system.
B6 CHECK RELAY SIGNAL TO INSTRUMENT PANEL
Reconnect low oil level relay and sensor.
Using ohmmeter connected to known good ground, check continuity at Pin 7, Circuit 208 (GY).
Is resistance 5 ohms or less?
Yes
GO to
B7
.
No
SERVICE Circuit 208 (GY) for open circuit. RESTORE vehicle. RETEST system.
B7 CHECK POWER SUPPLY
Using a test lamp, check for power at Pin 8, Circuit 640 (R/Y).
Did test lamp illuminate?
Yes
GO to
B8
.
No
SERVICE Circuit 640 (R/Y) for an open. RESTORE vehicle. RETEST system.
B8 CHECK LOW OIL INDICATOR BULB
Remove indicator bulb.
Carefully inspect bulb.
Is bulb damaged?
Yes
REPLACE bulb. RESTORE vehicle. RETEST system.
No
REPLACE instrument cluster . RESTORE vehicle. RETEST system.
PINPOINT TEST C: LOW OIL LEVEL INDICATOR BLINKS INTERMITTENTLY WHILE DRIVING
C1 CHECK CIRCUITRY ROUTING AND CONNECTIONS
Check for loose connections at all connectors.
Ensure indicator bulb is installed properly and tight.
Are all connections clean and tight?
Yes
REPLACE low oil level relay . RESTORE vehicle. RETEST system.
No
SERVICE connectors or bulb. RESTORE vehicle. RETEST system.