Remove positive brush connector from starter solenoid (11390)
M-terminal.
Remove through-bolts and separate motor
from starter drive gear assembly and drive end housing.
Remove brush end plate screws, brush end plate and bushing (11049)
and brush holder (11061)
from starter frame and magnet (11075)
. Remove starter motor armature (11005)
from starter frame and magnet
.
Install new starter motor armature
in starter frame and magnet
. Apply a thin coating of Syncolube (PTFE) Low
Temperature Grease or equivalent meeting Ford specification ESF-M1C218-A on
both ends of armature shaft and pinion.
Install brush holder
. Using tool, make sure that brushes fit over
commutator. Push black grommet onto frame. Apply grease to bushing bore in brush end plate and bushing
and attach to starter frame and magnet
.
Position starter frame and magnet
to starter drive (11350)
and drive end housing and install
through-bolts. Tighten to 5-10 Nm (45-89 lb-in).
Attach positive brush connector to starter solenoid
M-terminal. Tighten nut to 9-14 Nm
(80-124 lb-in).
Check that starter motor no-load current draw is within specification.
Refer to Component Testing under Diagnosis and Testing.