Section 12-03A: Air Conditioning System—Manual A/C-Heater | 1994 Mustang Workshop Manual |
DESCRIPTION AND OPERATION
Electrical System
The electrical system consists of the following components:
- A/C blower motor.
- Blower speed switch (19986)
.
- Blower on/off and clutch switch (integral with the air conditioner control (19980)
assembly).
- Heater blower motor switch resistor (18591) with
a thermal limiter.
- A/C cyclic switch (19E561).
- The magnetic A/C clutch (2884)
.
- Fuses and wiring to complete the circuit.
The heater blower motor:
- Is installed in the A/C evaporator housing (19850)
which is located under the A/C recirculating air duct (19C590)
.
- The A/C blower motor and mounting flange are serviced as an assembly and
should not be disassembled.
The blower (FAN) speed switch
:
- Is mounted on the air conditioner control
assembly.
- With the heater blower motor switch resistor
, allows the selection of four A/C blower motor speeds.
- This switch
does not turn the heater blower motor switch resistor
off.
The heater blower motor switch resistor:
- Is installed in the rear face of the lower half of the A/C evaporator housing
.
- Is located behind the glove compartment (06010)
.
- The A/C evaporator housing is used in conjunction with the blower speed switch
to obtain the four A/C blower motor speeds.
- The heater blower motor switch resistor assembly also contains a thermal limiter
which is used
as a temperature protecting fuse.
- The thermal limiter is located a preset distance from the resistor coils.
- If the temperature of the thermal limiter reaches 121°C
(250°F), the limiter contacts will open, interrupting the A/C
blower motor circuit for all A/C blower motor speeds except HI.
A/C Blower Motor Resistor Assembly with Thermal Limiter

The A/C cyclic switch and the A/C compressor clutch field coil (2987) are
connected in series to control A/C compressor (19703)
operation.
- The A/C cyclic switch is mounted on the suction accumulator/drier (19C836)
.
- It closes when the pressure on the low side of the refrigerant system
reaches approximately 310 kPa (45 psi).
- The A/C cyclic switch will open when the system pressure drops to
approximately 172 kPa (25 psi).
- In ambient temperatures below approximately 7°C
(45°F), the A/C cyclic switch
will not allow compressor operation because of low
system pressures.
- When the function selector lever is in either A/C position (MAX or NORM
A/C), the radiator electric motor (8K621)
is controlled by the opening and closing of the A/C cyclic switch
.
- Power to the radiator electric motor
is supplied through a constant control relay module
(CCRM) as controlled by
the A/C cyclic switch and the cooling fan temperature switch.
- If the engine
coolant temperature exceeds approximately 105°C
(221°F), the cooling fan temperature switch closes and the radiator electric motor
will operate continuously until the engine
coolant temperature drops below 105°C (221°F).
A/C Time Delay and WOT Cutout Switch
5.0L Engine
5.0L engines are equipped with a wide-open throttle (WOT) cutout switch
to prevent A/C compressor operation during wide-open throttle
operation.
- The WOT cutout switch is connected in series with the A/C time delay
relay.
- It de-energizes the A/C time delay relay to stop A/C compressor
operation.
- The A/C compressor will not
operate as long as the WOT cutout switch is
open.
- When the WOT cutout switch closes, the time delay relay continues to
prevent A/C compressor operation for five seconds before allowing the A/C compressor
to return to normal operation.
- The 5.0L WOT relay is
located on the RH fender apron forward of the shock tower.
5.0L/3.8L Engines
A cooling fan controller is used on all vehicles equipped with radiator electric motor
, fan blade (8600)
and fan shroud (8146)
assembly.
- The cooling fan controller is used to cycle the engine radiator electric motor
whenever the A/C compressor is operating.
- The controller also allows for engine
cooling fan operation whenever the engine coolant temperature reaches
105°C (221°F).
- The cooling fan controller is located under the instrument panel (04320)
to the left of the steering column.