Section 07-03: Transmission, Manual—T5OD
1994 Mustang Workshop Manual
SPECIFICATIONS

Specifications

GEAR RATIOS
1st 2nd 3rd 4th 5th REV
5.0L 3.35 1.99 1.34 1 0.68 3.15
3.8L 3.35 1.93 1.29 1 0.73 3.51



INSPECTION STANDARDS AND TOLERANCES
Component mm Inches
Synchronizer Blocking Ring to Conical Face of Gear 0.5 0.020
Flywheel Runout 0.13 0.005
Flywheel Ring Gear Runout 0.25 0.010



ASSEMBLY STANDARDS
Component mm Inches
Countershaft End Play 0.0254-0.127 0.001-0.005
T5 Output Shaft End Play 0.0012-0.100 0.0005-0.004
Cobra-Output Shaft Pre-Load 0.012-0.100 0.0005-0.004



END PLAY SHIMS
(Thickness in Thousandths of an Inch)
.012 .020 .025 .029 .033 .037 .041
.014 .022 .026 .030 .034 .038 .042
.016 .023 .027 .031 .035 .039 .043
.018 .024 .028 .032 .036 .040 .044



APPROXIMATE LUBRICANT REFILL CAPACITIES
Type Liters Pints
Synthetic MERCON® Multi-Purpose Automatic Transmission Fluid XT-2-QDX or Equivalent 2.6 5.6



TORQUE SPECIFICATIONS
Description N-m Lb-Ft
Input Shaft Bearing Retainer 15-27 11-20
Case Cover Bolts 8-15 6-11
Turret Cover Bolts 17-20 12-15
Drain Plug 17-29 12-22
Transmission to Flywheel Housing Bolts 61-88 45-65
Speedometer Cable Retaining Screw 6-13 54-115 (Lb-In)
Transmission Support Bolts 48-68 36-50
Transmission Extension Housing Bolts 47-61 30-45
Driveshaft Nuts 95-130 71-95
Catalytic Converter Retaining Bolts 27-41 20-30
Shift Lever to Transmission 31-43 23-32
Shift Boot to Floorpan 4.1-9.5 37-84 (Lb-In)
Countershaft Bearing Retainer 15-27 11-20
Backup Lamp Switch 27-47 20-35
Neutral Sensing Switch 27-47 20-35
Fifth/Reverse Shift Lever Pivot Pin 34-47 25-35
Reverse Positioning Spring Anchor Pin Bolt 8-15 6-11
Input Shaft Bearing Retainer 15-27 11-20