Throttle Body

Removal

1. Loosen engine air cleaner tube clamps (9C632) and remove air cleaner outlet tube (9B659) .

2. Disconnect accelerator cable (9A758) .

3. Disconnect fuel charging wiring connectors from the throttle position sensor (TP sensor) (9B989) and idle air control valve (IAC valve) (9F715) .

4. Remove four throttle body retaining nuts.

5. Carefully separate throttle body (9E926) from upper intake manifold (9424) .

6. Remove and discard throttle body gasket (9E936) .

Installation

NOTE: If scraping is necessary, be careful not to damage gasket surfaces or allow material to drop into manifold.

1. Clean gasket mating surfaces.

2. Install throttle body with new throttle body gasket on the four studs of the upper intake manifold . Tighten retaining nuts to 20-30 Nm (15-22 lb-ft).

3. Connect fuel charging wiring (9D930) to the throttle position sensor and idle air control valve .

4. Connect accelerator cable .

5. Install air cleaner outlet tube as outlined in Section 03-12.
   
   Throttle Body
   
   
   
   
   
   

   Item	Part Number	Description
   1	9C968	Fuel Pressure Regulator
   2A	9H323	Fuel Pressure Relief Valve Cap
   3B	9H321	Fuel Pressure Relief Valve
   4	9F792	Fuel Injection Supply Manifold
   5	N804836-S53	Retaining Clip
   6	9F593	Fuel Injector (6 Req'd)
   7C	N805117-S8M	Bolt (4 Req'd)
   8D	N606691-S2	Bolt
   9E	N804758-S2	Nut
   10F	N804835-S2	Stud Bolt (2 Req'd)
   11	9424	Upper Intake Manifold
   12F	N804839-S2	Bolt (4 Req'd)
   13	9H486	Intake Manifold Upper Gasket
   14	9424	Lower Intake Manifold
   15	9E936	Throttle Body Gasket
   16D	N804758-S2	Nut (4 Req'd)
   17	9E926	Throttle Body
   18	9D475	EGR Valve
   A		Tighten to 0.6 Nm (5.5 Lb-In)
   B		Tighten to 7.75 Nm (66 Lb-In)
   C		Tighten to 8-11 Nm (71-97 Lb-In)
   D		Tighten to 20-30 Nm (15-22 Lb-Ft)
   E		Tighten to 11-15 Nm (8-11 Lb-Ft)
   F		Tighten in three steps: · 10 Nm (8 Lb-Ft) ·20 Nm (15 Lb-Ft) ·32 Nm (24 Lb-Ft)