Section 01-19: Bumpers
1994 Mustang Workshop Manual
REMOVAL AND INSTALLATION

Bumper, Front

 

Bumper Cover, Front

Removal and Installation

  1. Drill out four license plate rivets, if required.
  1. Remove two nuts and two screws retaining front bumper cover to each fender.
  1. Remove one screw retaining front bumper cover to each front fender splash shield.
  1. Remove three screws push pins retaining front bumper cover to structure support under radiator.
  1. Remove two upper blind rivets retaining front bumper cover to radiator grille opening panel reinforcement and remove front bumper cover.
  1. Remove two upper blind rivets retaining front bumper cover to radiator grille opening panel reinforcement. opening panel reinforcement.
  1. Remove two rivets retaining front bumper cover support to front bumper. Remove center pins form rivets using a drift punch. Remove the remainder of the rivets using a drill. Use care not ot enlarge the retaining holes in the sheet metal.
  1. Remove LH and RH headlamp bulb. Refer to Section 17-01.
  1. Insert a thin screwdriver blade between the underside of the front bumper cover and the radiator grille opening panel reinforcement to release the front bumper cover locking tabs on both LH and RH sides, underneath the headlamp opening. Remove the front bumper cover while the lock tabs are lifted.




    Item Part Number Description
    1 17D957 Front Bumper Cover
    2 8A284 Radiator Grille Opening Panel Reinforcement
    3 Front Bumper Cover Locking Tabs (Part of 17D957)


    Front Bumper Cover





    Item Part Number Description
    1 16005 Front Fender
    2 8A284 Radiator Grille Opening Panel Reinforcement
    3 N806830-S100 Rivet (2 Req'd)
    4 17D957 Front Bumper Cover Assy
    5 16138 Radiator Support
    6 16102 Front Fender Splash Shield
    7 N804765-S Insert Nut (1 Req'd Each Side)
    8 N621907-S36 Nut (2 Req'd Each Side)
    9 56912-S101 Screw
    10 N803128-S100 Screw
    11 N806399-S310 Push Pin (3 Req'd)
    12 N802781-S Push Pin (3 Req'd)
    13 001A06-7 Front Air Deflector
    A Tighten to 4-6 Nm (38-56 Lb-In)
    B Tighten to 1-2 Nm (9-18 Lb-In)
  1. To install, reverse Removal procedure.
 

Support, Front Bumper Cover

Removal and Installation

  1. Remove two rivets retaining front bumper cover support (17C947) to bumper beam. Remove center pins from rivets using a drift punch. Remove the remainder of the rivets using a drill, being careful not to enlarge the retaining holes in the sheet metal.
  1. If necessary, remove outer front bumper reinforcement stop (17C817) .
  1. To install, reverse Removal procedure.

    Front Bumper Cover Support





    Item Part Number Description
    1 17C817 (RH) Front Bumper Reinforcement Stop
    2 17757 Front Bumper
    3 17C817 (LH) Front Bumper Reinforcement Stop
    4 N807168-S Rivet (2 Req'd)
    5 17C947 Front Bumper Cover Support
 

Bumper, Front

  1. Remove front bumper (17757) as outlined. Remove fog lamps, if equipped. Refer to Section 17-01.
  1. Remove front bumper cover support and front bumper reinforcement stop as outlined.
  1. On each side of vehicle (convertible only) remove one bolt and one nut retaining front bumper vibration damper to front bumper.
  1. Remove two bolts and one nut attaching each fog lamp bracket to front bumper and remove brackets (if equipped).
  1. Remove four bolts retaining front bumper to front bumper isolator housing and remove front bumper .
  1. To install, reverse Removal procedure.


Front Bumper




 

Vibration Damper

Removal and Installation

  1. Remove front bumper cover support as outlined.
  1. Remove one nut and one bolt attaching front vibration damper to fog lamp mounting bracket and bumper.
  1. Loosen one nut attaching rear of vibration damper to front vibration damper bracket and remove front vibration damper.
  1. Remove two bolts attaching front vibration damper bracket to body structure and remove front vibration damper bracket, if required.
  1. To install, reverse Removal procedure.

    Front Bumper Vibration Damper





    Item Part Number Description
    1A N801308301 Nut
    2 17757 Front Bumper
    3 15266 Fog Lamp Mounting Bracket
    4A N803417-S307 Screw
    5 Front Vibration Damper
    6B N800251-S307 Nut
    7 N808053-S60 J-Nut and Retainer (2 Req'd)
    8A N606688-S301 Screw
    9 Front Vibration Damper Bracket
    10 16054 RH
    16055 LH
    Front Fender Apron
    A Tighten to 23.8-34.2 Nm (19-25 Lb-Ft)
    B Tighten to 29.7-40.3 Nm (22-29 Lb-Ft)