Section 01-11: Glass, Frames and Mechanisms
1994 Mustang Workshop Manual
REMOVAL AND INSTALLATION

Door Window Glass

 

Removal

  1. Remove the front door trim panel (23942) and watershield. Refer to Section 01-05.
  1. Remove the screws attaching the door window glass inner stabilizers (22380) and remove the door window glass inner stabilizers .
  1. Remove the screws attaching the door window upper stops and remove the stops.
  1. Remove front door belt line inside weatherstrip (21456), remove one rivet and remove front door belt line outside weatherstrip (21452).

    Upperstop and Stabilizer, Door Glass





    Item Part Number Description
    1A N808375-S36 Screw and Washer (4 Req'd)
    2 22380 Door Window Glass Inner Stabilizer
    3 21742 Front Door Window Front Upstop Bracket
    A Tighten to 10.2-13.8 Nm (8-10 Lb-Ft)


    Window Regulator, Front Door





    Item Part Number Description
    1 21572(RH)
    21573(LH)
    Front Door Glass Run Front Retainer
    2 23200 RH
    23201 LH
    Front Door Power Window Regulator
    3A N800251-S36 Nut and Washer (4 Req'd)
    4 21546 Front Door Glass Hinge Side Run
    5 23342 Electrical Window Regulator Handle
    6A N621906-S36 Nut and Washer (2 Req'd)
    7 W525172-S Rivet (4 Req'd)
    8 23200 RH
    23201 LH
    Manual Front Door Power Window Regulator
    9 23370 Window Regulator Handle Plate
    10 23342 Manual Window Regulator Handle
    A Tighten to 10.2-13.8 Nm (91-122 Lb-In)
  1. Lower the front door window glass (21410) to gain access to the front door window channel bracket (23288) attaching rivets.

     CAUTION: Use care when drilling out the rivet to prevent enlarging the front door window channel bracket and spacer holes and damaging the door window glass channel bracket retainer (234A46) .

  1. Using a drift punch, remove the center pin of each rivet attaching the front door window glass to the front door window channel bracket . Using a 1/4-inch drill, drill out the remainder of the rivet.
  1. Remove front door window glass .




    Item Part Number Description
    1 21410 (RH)
    21411 (LH)
    Front Door Window Glass
    2 21546 Front Door Glass Hinge Side Run
    3 W525172-S Rivet (2 Req'd)
    4 21572
    21573
    Door Glass Run Retainer, Front
 

Installation

  1. Position the front door window glass to the front door power window regulator (23200) . Install two 1/4-inch blind rivets or two 1/4-20x1/2 inch hex-head bolts with two 1/4-20 nut and washer assemblies to attach the front door window glass to the front door power window regulator . Tighten the bolt and nut to 10.2-13.8 Nm (8-10 lb-ft). Equivalent metric retainers may also be used.
  1. Loosely install the door window glass inner stabilizers .
  1. Loosely install the door window upper stop brackets.

    NOTE: If adjustment is needed, refer to Adjustments as outlined.

  1. Cycle the front door window glass to check for proper operation.
  1. When front door window glass cycles properly, tighten the stabilizer retaining screws to 10.2-13.8 Nm (8-10 lb-ft).
  1. Install the front door trim panel and watershield. Refer to Section 01-05.