Section 10-01: Fuel Tank, Filter and Electric Fuel Pump
1994 Mustang Workshop Manual
REMOVAL AND INSTALLATION

Fuel Filling

 CAUTION: Ensure that all tubes and vents are properly connected and sealed prior to refilling the fuel tank (9002) .

  1. Insert Rotunda Fuel Tanker Adapter Hose 034-00012 or equivalent into fuel tank through fuel tank filler pipe (9034) .
  1. Transfer fuel from Rotunda Fuel Storage 034-00002 or equivalent to fuel tank .
  1. Connect battery ground cable (14301) .


3.8L Engine





Item Part Number Description
1 9002 Fuel Tank
2 9J279 Fuel and Vapor Return Tube
3 9D653 Fuel Vapor Canister
4 N805526-S190 Retainer (3/8 Inch Diameter/Return)
ESB-M3G58-A Retainer (1/2 Inch Diameter/Supply)
5 N805528-S190 2.0 Inch Wide Tape
6 9288 Fuel Pump to Injector Hose
7 381163-S130A Fuel Hose
8 9B593 Fuel Vapor Valve
9 9B072 Fuel Filter and Base
10 390123-S Tie Strap
11A N610957-S56 Bolt
12 N807882-S100 Clamp
13A N611173-S40M Bolt (2 Req'd)
14 — Side Member
15 — Shock Tower
16 9B307 Fuel Tube Retainer
17 9324 Fuel Tube Hose
18 9C327 Fuel Return Hose
19 — Vapor Line (Part of 9J279)
20 10534 Front Side Rear Member
21 101A72 Front Side Member Dash Mounting Gusset
22 N610957-S56 Bolt
23 W61121-S56 Bolt
24 — Clamp (Part of 9J279)
25 380098-S36 Rivet
26C N610957-S56 Bolt
27 N807896-S100 Clamp
A Tighten to 7.6-10.4 Nm (67.2-92.0 Lb-In)
B Tighten to 5.2-7.2 Nm (46-63.7 Lb-In)
C Tighten to 5.1-7.1 Nm (45.1-62.8 Lb-In)


5.0L Engine





Item Part Number Description
1 9002 Fuel Tank
2 9J279 Fuel and Vapor Return Tube
3 9D653 Fuel Vapor Canister
4 9A228 Fuel Tank Vent Tube
5 N805526-S190 Retainer (3/8 Inch Diameter, Return
N805528-S190 Retainer (1/2 Inch Diameter, Supply)
6 N623332-S60 Clip
7 N611173-S40M Bolt
8 9288 Fuel Pump to Injector Hose
9 ESB-M3G58-A Tape 2.0 Inch Wide
10 9B593 Fuel Vapor Valve
11 9B072 Fuel Filter and Base
12A N611173-S40M Bolt (3 Req'd)
13A N610957-S56 Bolt (2 Req'd)
14 N807882-S100 Clamp
15 101A14 Rear Floor Side Member
16 381163-S130A Fuel Hose
17 3438 Front Suspension Housing
18 9324 Fuel Tube Hose
19 9C327 Fuel Return Hose
20 9B307 Fuel Tube Retainer
21 — Vapor Line (Part of 9J279)
22 10534 Front Side Rear Member
23B N610957-S36 Bolt
24 101A72 Front Side Member Dash Mounting Gusset
25 W611621-S56 Bolt
26 N803079-S43 Clamp
27 380098-S36 Rivet
28C N610957-S56 Bolt
29 N807896-S100 Clamp
A Tighten to 7.6-10.4 Nm (67.2-92.0 Lb-In)
B Tighten to 5.2-7.2 Nm (46-63.7 Lb-In)
C Tighten to 5-7 Nm (44.2-61.9 Lb-In)