Section 10-01: Fuel Tank, Filter and Electric Fuel Pump | 1994 Mustang Workshop Manual |
DESCRIPTION AND OPERATION
Fuel Tank Filler Cap
WARNING: FUEL TANK (9002) MAY BE PRESSURIZED. TO REMOVE, ROTATE OVER
ONE-HALF TURN COUNTERCLOCKWISE. IF FUEL TANK FILLER CAP (9030)
IS VENTING FUEL OR A HISSING SOUND IS HEARD, WAIT UNTIL
THE CONDITION STOPS BEFORE CONTINUING TO TURN THE FUEL TANK FILLER CAP
. IF THESE PRECAUTIONS ARE NOT FOLLOWED, FUEL MAY SPRAY
AND CAUSE PERSONAL INJURY.
The fuel tank filler cap operates as follows:
- A vacuum valve allows air into the fuel tank
to replace fuel as it is used and opens after a vacuum
of -3.4 kPa (-0.5 psi).
- A pressure valve acts as a backup pressure relief valve if venting system
is over pressurized or restricted. The pressure relief is 11 kPa (1.6 psi).
- Fuel tank filler cap damage or contamination that stops the
pressure vacuum from working may result in fuel tank damage.
- Care should be taken to use a proper fuel tank filler cap in good
working order.
- The fuel tank filler cap is a threaded screw-on design with a pre-vent
feature that allows the fuel tank
to vent for the first three-quarter turn before
unthreading.
- All fuel tank filler caps are retained to the vehicle with a
tether using the filler pipe-to-housing screw at the three to four o'clock
position.
- The fuel tank filler cap assembly provides pressure and vacuum relief
functions and should be replaced with the proper pressure/vacuum relief cap to
prevent possible system malfunction.
WARNING: DO NOT SMOKE, CARRY LIGHTED TOBACCO OR AN OPEN FLAME OF ANY TYPE WHEN
WORKING ON OR NEAR ANY FUEL-RELATED COMPONENT. HIGHLY FLAMMABLE MIXTURES ARE
ALWAYS PRESENT AND MAY BE IGNITED, RESULTING IN POSSIBLE PERSONAL INJURY.
The fuel filters (9155)
used on both engines are of one-piece
construction and cannot be
cleaned. Replace the fuel filter
if it becomes clogged or restricted.
NOTE: When replacing fuel filters
, use the fuel filter
specified for the engine being serviced.