Control Selector Plate

Disassembly

1. Mark gear shifter forks (7230) for assembly reference. Position gear shift selector arm plates (7N232) and gear selector interlock sleeve (7K201) in the NEUTRAL position. The gear shift selector arm plates should now be centered over the transmission selector lever arm and support (7302) .
   
   
   
   

2. Rotate gearshift shaft and offset lever (7358) counterclockwise. When the gear selector interlock sleeve disengages from the gear shift selector arm plate , pull gearshift shaft and offset lever rearward. The control selector arm roll pin will now be accessible.

   Remove control selector arm roll pin using a 5mm (3/16 inch) diameter pin punch and remove the shifter shaft.
   
   
   
   

3. Pull gearshift shaft and offset lever out of case cover (7222) using a twisting motion.
   
   
   
   

4. Remove gear shifter forks , roll pin and gear selector interlock sleeve from case cover .
   
   
   
   
   

   Item	Part Number	Description
   1	7222	Case Cover
   2	7230	Gear Shifter Fork
   3	7302	Transmission Selector Lever Arm and Support
   4	305061-S	Roll Pin
   5	7230	Gear Shifter Fork
   6	7358	Gearshift Shaft and Offset Lever
   7	7K201	Gear Selector Interlock Sleeve

Assembly

1. Install a new O-ring seal.
   
   
   
   

2. If disassembled, assemble the gear shifter forks , gear shift selector arm plates and gear shift fork inserts (7L082) .
   
   
   
   
   

   Item	Part Number	Description
   1	7230	Gear Shifter Fork
   2	7N232	Gear Shift Selector Arm Plate
   3	7230	Gear Shifter Fork
   4	7L082	Gear Shift Fork Insert

   NOTE: The narrow side of the C-shaped gear selector interlock sleeve has to be positioned in the case cover slot. The control selector arm roll pin hole has to be toward the rear of the cover.

3. Install transmission selector lever arm and support and selector interlock plate as an assembly.
   
   
   
   

   NOTE: The 1-2 gear shifter fork is the larger gear shifter fork . The gear shifter fork offset is to face the rear of the case cover . The 3-4 gear shift selector arm plate is to be positioned under the 1-2 gear shift selector arm plate .

4. Position gear shifter forks in case cover. Lubricate gearshift shaft and offset lever with petroleum jelly. Slide shaft through case cover and shift components until it stops against the front of the case cover .
   
   
   
   

    CAUTION: Ensure the roll pin is installed slightly below the transmission selector lever arm and support surface. Failure to countersink the roll pin may result in interference between the pin and the gear selector interlock sleeve during shifts.

5. Ensure flat on shifter shaft is facing upward and install the transmission selector lever arm and support roll pin using a 5mm (3/16 inch) pin punch.