Description

The T5OD is a five-speed manual transmission (7003) containing the following features:

• A fifth speed gear (7K316) as an overdrive gear.
• The first gear (1GR) (7100) through fourth gears and reverse gear are meshed within the case (7005) .
• The fifth speed gear and synchronizer (7124) are located on the back of the case in the extension housing (7A039).
• The floor-mounted shift control selector lever and housing (7210) operates a reverse gear shift rail (7240) which extends from the extension housing turret to the shift cover.
• The first/second and third/fourth reverse gear shift rails are mounted in the case cover (7222).
• The fifth-speed gear synchronizer and reverse idler gear and bushing (7141) are shifted through a reverse gearshift lever (7K002) mounted on a shift rail rear pin (7K024).
• A shift interlock system, located in the case cover, prevents engagement of more than one gear.
• The shift detent is located in the extension housing turret and consists of a detent plate, gearshift offset lever (7F018), shifter interlock spring (7234) and detent ball.
• All gears except reverse are synchronized and helical-cut for smooth, crisp shifts and quiet operation.
• Reverse is provided through a reverse idler gear and bushing which slides along a reverse idler gear shaft (7140) to engage spur gears on the countershaft cluster gear (7113) and output and fifth gear drive shaft (7061) .
• The case is aluminum and all fasteners are metric.

Gears ratios for the 3.8L and 5.0L are shown in the following chart:

Gear	3.8L SFI	5.0L HO+
1st	3.35:1	3.35:1
2nd	1.93:1	1.99:1
3rd	1.29:1	1.34:1
4th	1.00:1	1.00:1
5th	0.73:1	0.68:1
REV	3.51:1	3.15:1

Transmission, Manual Five-Speed

Item	Part Number	Description
1	15520	Backup Lamp Switch
2	7K024	Shift Rail Rear Pin
3	7N332	Spring Anchor Pin Bolt
4	7E485	Reverse Positioning Spring
5	7231	Shift Fork
6	7K002	Reverse Gearshift Lever
7	7034	Vent
8	—	Not Used
9	E800152-S	Bolt
10	7A034	Extension Housing Bushing
11	7052	Input Shaft and Extension Housing Seal
12	7K381	Extension Plug
13	372720-S	Ball
14	7234	Shifter Interlock Spring
15	7F018	Gearshift Offset Lever
16	357479-S	Pin
17	7K453	Gearshift Shaft Bushing
18	7A443	Bolt
19	7C108	Gear Shift Lower Boot Clamp
20	7277	Gearshift Lever Boot
21	7230	Gear Shifter Fork
22	357479-S	Pin
23	7L082	Gear Shift Fork Insert
24	7240	Reverse Gear Shift Rail
25	7E397	Reverse Gear Overtravel Stop
26	7141	Reverse Idler Gear and Bushing
27	357479-S	Pin
28	7140	Reverse Idler Gear Shaft
29	7059	Speedometer Gear Snap Ring
30	7109	Synchronizer Blocking Spring
31	7C396	Synchronizer Hub Insert
32	7124	Synchronizer
33	7A044	Synchronizer Hub Insert
34	7107	Synchronizer Blocking Ring
35	7144	Fifth Speed Cluster Gear
36	7195	Countershaft Rear Bearing Retainer
37	7L172	Shim
38	1202	Countershaft Rear Bearing Cup
39	1201	Countershaft Front and Rear Bearing Cone and Roller Assembly
40	7113	Countershaft Cluster Gear
41	7025	Bearing
42	7693	Shift Shaft Lever Seal
43	—	Bolt (Part of 7003)
44	—	Not Used
45	7107	Synchronizer Blocking Ring
46	7109	Synchronizer Blocking Spring
47	7124	Synchronizer
48	7A044	Synchronizer Hub Insert
49	7B340	Third Gear
50	7B369	Input Shaft Bushing
51	7728	Third Speed Gear Bearing Spacer
52	7064	Snap Ring
53	7119	Thrust Washer
54	7102	Second Gear
55	7B320	Second Speed Gear Bearing Spacer
56	7160	Output Shaft Bearing to Case Snap Ring
57	7117	First and Second Speed Synchronizer Thrust Washer
58	7175	First and Second Gear Synchronizer Inner Cone —Inner
59	7174	First and Second Gear Synchronizer Outer Cone —Outer
60	371350-S	Ball
61	7K218	First and Second Speed Synchronizer Hub Pin
62	7061	Output and Fifth Gear Drive Shaft
63	7173	Input Bearing Spacer
64	7127	Third Gear Bearing
65	7100	First Gear
66	1216	Front Wheel Bearing Outer Cone and Roller —Rear
67	7169	Output Shaft Rear Bearing Cup
68	7K316	Fifth Speed Gear —5th Speed Driven
69	17B336	Speedometer Drive Gear Retaining Clip
70	17285	Speedometer Drive Gear
71	7358	Gearshift Shaft and Offset Lever
72	7N232	Gear Shift Selector Arm Plate
73	7K201	Gear Selector Interlock Sleeve
74	7302	Transmission Selector Lever Arm and Support
75	305061-S	Pin
76	74113-S	Plug
77	7222	Case Cover
78	7072	Spacer Or Sleeve
79	E602167-S	Bolt
80	N800037-S	Bolt
81	87038-S	O-Ring
82	7050	Main Drive Gear Bearing Retainer
83	7052	Input Shaft and Extension Housing Seal
84	N602187-S	Bolt
85	7025	Bearing
86	7017	Input Shaft
87	7N270	Countershaft Reverse Gear Bearing
88	7210	Shift Control Selector Lever and Housing
89	—	Not Used
90	—	Not Used
91	7141	Reverse Idler Gear and Bushing
92	—	Not Used
93	7005	Case
94	7A039	Extension Housing
95	1202	Front Wheel Bearing Inner Cup
96	7107	Synchronizer Blocking Ring
97	7M000	Cone, Reverse Break
98	7156	Reverse Idler Gear Retaining Ring
99	7L278	Gearshift Tube Bushing
100	7A010	Transmission Case Plug
101	7230	Gear Shifter Fork-1-2 Shift
102	7230	Gear Shifter Fork-3-4 Shift