Section 07-01: Transmission, Automatic—AODE
1994 Mustang Workshop Manual
SPECIFICATIONS

Checks and Adjustments

NOTE: Transmission end play can be adjusted using one of the selective thrust washers available for service. After measuring the depth, install the required thrust washer.



TORQUE CONVERTER END PLAY
Transmission New or Rebuilt Used
AODE 0.58mm (0.023 inch) 1.27mm (0.050 inch)



SELECTIVE SNAP RINGS
Clutch Steel Friction Clearance Selective Snapa Rings-Thickness
Forward Clutch 5b 5 1.27-2.38mm (0.050-0.094 inch) 0.074-0.078
0.088-0.092
0.102-0.106
Reverse Clutch 3 4 1.02-1.91mm (0.040-0.075 inch) 0.074-0.078
0.088-0.092
0.102-0.106
Direct Clutch 6 6 1.5-2.3mm (0.060-0.092 inch) 0.050-0.054
0.064-0.068
0.078-0.082
0.092-0.096
Intermediate Clutch 3c 3d 41.504-41.808mm (1.650-1.670 inch) 0.067-0.071
0.077-0.081
0.087-0.091
a Selective steel plates for intermediate clutch.
b Plus a waved plate (installed next to piston).
c Includes selective steel plates.
d Must use three friction plates.

REVERSE SERVO PISTON TRAVEL—2.845-6.020mm (0.112-0.237 inch)

NOTE: Piston travel can be adjusted using one of the selective servo pistons available for service.



SELECTIVE SERVO PISTONS
Rod Lengtha I.D.
2.936 1 Groove
2.989 2 Groove
3.043 3 Groove
a Measured from the piston surface to the end of the rod.


SELECTIVE THRUST WASHERSa
Depth Thickness Color Code Depth Thickness Color Code
36.7342-38.1838mm
(1.4856-1.5033 inch)		 1.217-1.371mm
(0.050-0.054 inch)		 Green 39.0754-39.5046mm
(1.5384-1.5553) inch)		 2.590-2.692mm
(0.102-0.106 inch)		 Red
38.1864-38.641mm
(1.5034-1.5213 inch)		 1.727-1.828mm
(0.068-0.072 inch)		 Yellow 39.5072-40.1396mm
1.5554-1.5803 inch)		 3.022-3.124mm
(0.119-0.123 inch)		 Blue
38.6436-39.0728mm
(1.5214-1.5383 inch)		 2.159-2.260mm
(0.085-0.089 inch)		 Natural      
a The thrust washer is located on the stator support which is attached to the back of the pump housing.


TORQUE SPECIFICATIONS
Description N-m Lb-Ft
Extension Housing Bolts 25-30 18-22
Oil Pan Retaining Bolts 12-15 107-132 (Lb-In)
Stator Support-to-Pump Body 20-26 15-19
Main Control Bolts 11-15 100-130 (Lb-In)
Crossmember-to-Transmission 87-110 64-81
Converter-to-Flywheel Nuts 27-46 20-34
Converter Drain Plug 28-30 21-23
Converter Housing-to-Engine Bolts 38-51 28-38
Oil Cooler Lines-to-Case 20-26 15-19
Front Pump-to-Case 20-26 15-19
TCC Solenoid-to-Main Control 9-11 80-100 (Lb-In)
Reinforcement Plates-to-Main Control 11-15 100-130 (Lb-In)
Cover Plate-to-Main Control 11-15 100-130 (Lb-In)
Separator Plate-to-Main Control 11-15 100-130 (Lb-In)
Pressure Tap Plugs 8-16 6-12
Transmission Speed Sensor 7-10 5-7
Manual Lever-to-Case 26-37 20-27
MLP Sensor Bolts 7-10 5-7
Oil Cooler Fitting 24-31 18-23
Oil Filler Tube Retaining Bolt 38-51 28-38
Converter Access Cover Plate Bolts 2.5-3.6 22-32 (Lb-In)
Main Control Bolts 15.8-18 140-160 (Lb-In)