Remove positive brush connector from starter solenoid (11390)
M-terminal. Remove starter solenoid retaining screws
and remove starter solenoid
.
Remove through-bolts and separate motor assembly from drive end housing.
Remove housing seal from drive end housing. Remove starter drive gear assembly
from housing and detach drive lever and pin (11067)
.
Remove starter drive stop ring (11222)
and stop ring retainer (11223)
from output shaft (11355)
and then remove starter drive assembly.
Apply a thin coating of Syncolube (PTFE) Low Temperature Grease or
equivalent, meeting Ford specification ESF-M1C218-A on output shaft spline.
Install new starter drive gear assembly on output shaft
. Install new starter drive stop ring
and stop ring retainer
. Attach drive lever.
Partially fill drive end housing bushing bore with grease (approximately
one-quarter full). Install drive gear assembly in housing, making sure to line
up bolt holes in starter drive gear assembly and housing.
Install lever support and housing seal in drive end housing.
Position starter frame and magnet (11075)
to housing and install through-bolts. Tighten to 5-10 Nm
(45-89 lb-in).