Section 00-04: Noise, Vibration and Harshness
1994 Mustang Workshop Manual
SERVICE PROCEDURES

Neutralizing Exhaust System

To neutralize exhaust system noise, the following steps must be taken:

  1. Loosen dual converter Y pipe (5F250) at exhaust manifolds (9430) , the fasteners at the flat flanges and the U-clamp at muffler inlet pipe and resonator (5A289) .
  1. Place a stand supporting muffler (5230) . Raise muffler to a height so that the system is parallel to the frame and the muffler pipe bracket (5277) is unloaded.
  1. Tighten flat flanges.
  1. Position dual converter Y pipes to exhaust manifolds and tighten. Ensure that catalyst heat shields do not contact frame rails.
  1. Prior to tightening U-clamp on muffler inlet pipe and resonator , ensure that tail pipe over rear axle housing (4010) is spaced evenly between rear suspension arm and bushing (5500) and rear spring (5560) . Tighten U-clamp.
  1. With complete exhaust system tight (and in cold condition) the rear hanger strap should be angling forward, to allow the system to expand rearward, when heated to normal running temperature.