Section 07-01B: Transmission, Automatic—AOD
1993 Mustang Workshop Manual
SPECIFICATIONS

Specifications

FORWARD CLUTCH
Steel Friction Clearance Selective Snap Rings—Thickness
5* 5 1.27-2.26mm (0.050-0.089 inch) 0.060-0.064
0.074-0.078
0.088-0.092
0.102-0.106
* Plus a waved plate (installed next to piston).


REVERSE CLUTCH
Steel Friction Clearance Selective Snap Rings—Thickness
3 4 1.02-1.91mm (0.040-0.075 inch) 0.060-0.064
0.074-0.078
0.088-0.092
0.102-0.106



DIRECT CLUTCH
Steel Friction Clearance Selective Snap Rings—Thickness
6 6 1.5-2.3mm (0.060-0.092 inch) 0.050-0.054
0.064-0.068
0.078-0.082
0.092-0.096



INTERMEDIATE CLUTCH
Steel Friction Clearance Selective Snap Rings—Thickness
3 3 41.504-41.808mm (1.634-1.646 inch) 0.067-0.071
0.077-0.081
0.087-0.091
0.097-0.101

 

Low/Reverse Servo Piston Travel—2.845-6.020mm (0.112-0.237 inch)

NOTE: Piston travel can be adjusted using one of the selective servo pistons available for service.



SELECTIVE SERVO PISTONS—ALL MODELS
Rod Length* I.D.
2.936 1 Groove
2.989 2 Groove
3.043 3 Groove
* Measured from the piston surface to the end of the rod.
 

Transmission End Play

NOTE: Transmission end play can be adjusted using one of the selective thrust washers available for service. After measuring depth, install the required thrust washer.



SELECTIVE THRUST WASHER1 — ALL MODELS
Depth Thickness Color Code
37.668-38.100mm
(1.483-1.500 inch)		 0.050-0.054 Green
38.125-38.532mm
(1.501-1.517 inch)		 0.068-0.072 Yellow
38.557-38.963mm
(1.518-1.534 inch)		 0.085-0.089 Natural
38.989-39.395mm
(1.535-1.551 inch)		 .0102-.106 Red
39.421-39.827mm
(1.552-1.568 inch)		 .119-.123 Blue
1 The thrust washer is located on the stator support which is attached to the back of the pump housing.


OVERDRIVE SERVO
Transmission Model Dia. Code Stroke
5.0L HO + MFI 2.5 Inch B 1.676-5.332mm
(0.066-0.210 inch)



CLUTCH AND BAND APPLICATION
Intermediate Friction Clutch Intermmediate One-Way Roller Clutch Overdrive Band Reverse Clutch
1st Gear
Manual Low		        
2nd Gear
Manual Low		 Applied Holding Applied  
1st Gear—
(D) (Overdrive) or D(3)		        
2nd Gear—
(D) (Overdrive) or D(3)		 Applied Holding    
3rd Gear—
(D) (Overdrive) or D(3)		 Applied      
4th Gear—
(D) (Overdrive)		 Applied   Applied  
Reverse (R)       Applied



Forward Clutch Planetary One-Way Roller Clutch Low/Reverse Band Direct Clutch
1st Gear
Manual Low		 Applied Holding Applied  
2nd Gear
Manual Low		 Applied      
1st Gear—
(D) (Overdrive) or D(3)		 Applied Holding    
2nd Gear—
(D) (Overdrive) or D(3)		 Applied      
3rd Gear—
(D) (Overdrive) or D(3)		 Applied     Applied
4th Gear—
(D) (Overdrive)		       Applied
Reverse (R)     Applied  



CONVERTER END PLAY
Transmission New or Rebuilt Used
All 1.27-1.95mm (0.050-0.077 inch) 1.27-2.55mm (0.050-0.100 inch)



FLUID CAPACITY
Liters Imperial Quarts Quarts
11.6 10.2 12.3



TORQUE SPECIFICATIONS
Description Nm Lb-Ft Lb-In
Stator Support to Pump Body 16-22 12-16  
Front Pump to Case 22-27 16-20  
Reinforcing Plate to Valve Body 9-14 80-123 (Lb-In)  
Separator Plate to Valve Body 9-11 80-97 (Lb-In)  
Valve Body to Case 9-11 80-97 (Lb-In)  
Filter to Valve Body 9-14 80-123 (Lb-In)  
Oil Pan to Case 8-13.5 71-119 (Lb-In)  
Extension to Case 22-27 16-20  
Governor Body to Counterweight 6-7 54-61 (Lb-In)  
Governor Body Cover to Governor Body 2.3-3.4 21-30 (Lb-In)  
Transmission Cooler Connectors to Case 24-31 18-23  
Tube Nut to Connector 16-24 12-18  
Crossmember to Side Support 95-136 70-100  
Throttle Lever Nut 8-13.5 71-119 (Lb-In)  
Driveshaft Bolt 95-129 70-95  
Radiator Connectors Push Connector to Tank 16-24 12-18  
Threaded Connector to Tank 24-31 18-23  
Tube Nut to Threaded Connector 16-24 12-18  
Converter to Flywheel 27-46 20-34  
Converter Housing Access Cover to Converter Housing 16-22 12-16  
Detent Spring Attaching Bolt 9-14 80-123 (Lb-In)  
Inner Manual Lever to Shaft 26-37 20-27  
Outer Throttle Lever to Shaft 16-22 12-16  
Push Connect Fitting to Case 24-31 16-23  
Converter Drain Plug to Converter 11-38 8-28  
Neutral Start Switch to Case 11-15 8-11  
Pressure Plug to Case 8-16 6-12  
Transmission to Engine 55-68 40-50  
Crossmember Support 68-95 50-70  
Pipe Plugs 8-16 6-12  
TV Cable Bracket to TV Screws 14-20 10-15  
TV Cable Bracket to Transmission Screws 20-30 14-22  
TV Cable to Lower Bracket 8-12 6-8  
TV Cable Positioning Bracket Screws 10-14 7-10  



SERVICE REPLACEMENT COOLER LINE FITTING
TORQUE SPECIFICATIONS
Radiator Transmission
Nm Lb-Ft Nm Lb-Ft
24-31 * 18-23 24-31* 18-23
* 1/4" x 18 Straight or Elbow Fitting