Section 03-04B: Fuel Charging and Controls—5.0L
1993 Mustang Workshop Manual
OPERATION

Air Intake Manifold

The air intake manifold is a two-piece (upper and lower intake manifold) aluminum casting. Runner lengths are tuned to optimize engine torque and power output. The manifold provides mounting flanges for the air throttle body assembly, fuel supply manifold and accelerator control bracketry and the exhaust gas recirculation (EGR) valve 9D475. Vacuum taps are provided to support various engine accessories. Pockets for the fuel injectors are machined to prevent both air and fuel leakage. The pockets in which the injectors are mounted are placed to direct the injector fuel spray immediately in front of each engine intake valve.

Mustang





Item Part Number Description
1 9F483 EGR Valve
2 9425 Upper Intake Manifold
3 9F593 Fuel Injector
4 9F792 Fuel Rail
5 9F715 Idle Air Control (IAC) Valve
6 9E926 Throttle Body (TB)


Cobra





Item Part Number Description
1 9F483 EGR Valve
2 9425 Upper Intake Manifold
3 9F593 Fuel Injector
4 9F792 Fuel Rail
5 9F715 Idle Air Control Valve (IAC)
6 9E927 Throttle Body (TB)


Mustang





Item Part Number Description
1 9F483 EGR Valve Assy
2 9D476 EGR Valve Gasket
3 9H474 EGR Spacer
4 9E464 EGR Spacer Gasket
5A 390652 Screw 8-32 x .71 (4 Req'd)
6 9E434 Upper Manifold Cover
7B 390653 Bolt 5/16-18 x 6.07 (2 Req'd)
8B 390358 Bolt 5/16-18 x 1.62 (2 Req'd)
9B 390589 Stud 5/16-18 x 1.62 (2 Req'd)
10 9425 Upper Intake Manifold
11 9H486 Upper to Lower Manifold Gasket
12B 33770 5/16-18 Nut and Washer
13 12A648 Engine Coolant Temperature Sensor
14 9D424 Heater Tube Assy
15 9C968 Fuel Pressure Regulator
16 9C977 Fuel Pressure Regulator Gasket
17 87006-S96 O-Ring Seal
18 9F792 Fuel Rail Assy
19 9H323 Schrader Valve Cap
20 9H321 Schrader Valve
21 9F593 Fuel Injector
22 9K461 Lower Intake Manifold
23 8255 Thermostat Housing Gasket
24 8575 Thermostat
25 8592 Engine Coolant Output Connector
26 56132 Bolt 5/16-18 x 3.50 inch (2 Req'd)
27 6A631 Crankcase Vent Element
28 6K780 PCV Grommet
29 6A666 PCV Valve Assy
30C 56703 Bolt 1/4-20 x .86 (4 Req'd)
31 N605774-S100 Screw (2 Req'd)
32 9F715 Idle Air Control Valve
33 9F670 Idle Air Control Gasket
34 9E926 Throttle Body Assy
35 9E933 Throttle Body Gasket
36 9B989 Throttle Position Sensor
A Tighten to 2.5-4 Nm (23-33 Lb-In)
B Tighten to 16-24 Nm (12-18 Lb-Ft)
C Tighten to 8.5-12
Nm (75-105 Lb-In)


Cobra





Item Part Number Description
1 9F483 EGR Valve Assy
2 9D476 EGR Valve Gasket
3A 390589 Stud 5/16-18 x 1.62 (1 Req'd)
4A 390358 Bolt 5/16-18 x 1.62 (1 Req'd)
5A 390653 Bolt 5/16-18 x 6.07 (4 Req'd)
6 9425 Upper Intake Manifold
7 9H486 Upper to Lower Intake Manifold
8 12A648 Engine Coolant Temperature Sensor
9A 3370 5/16-18 Nut and Washer
10 9C968 Fuel Pressure Regulator
11 9C977 Fuel Pressure Regulator Gasket
12 87006-S96 O-Ring Seal
13 9D424 Heater Tube Assy
14 9H323 Schrader Valve Assy
15 9H321 Schrader Valve
16 9F792 Fuel Rail Assy
17 9F593 Fuel Injector
18 9K461 Lower Intake Manifold
19 8255 Thermostat Housing Gasket
20 8575 Thermostat
21 8592 Engine Coolant Outlet Connector Assy
22 56132 Bolt 5/16-18 x 3.50 inch (2 Req'd)
23 6A631 Crankcase Vent Element
24 6K780 PCV Grommet
25 6A666 PCV Valve Assy
26C 56703 Bolt 1/4-20 x .86 inch (4 Req'd)
27 N605774-S100 Screw (2 Req'd)
28 9F715 Idle Air Control Valve
29 9F670 Idle Air Control Gasket
30 9E926 Throttle Body Assy
31 9E933 Throttle Body Gasket
32 9B989 Throttle Position Sensor
A Tighten to 16-24 Nm (12-18 Lb-Ft)
C Tighten to 8.5-12 Nm (75-105 Lb-In)