Section 03-04A: Fuel Charging and Controls—2.3L
1993 Mustang Workshop Manual
REMOVAL AND INSTALLATION

Fuel Pressure Regulator

Tools Required:

 

Removal

  1. Ensure assembly is depressurized by removing fuel tank cap and releasing pressure from fuel system by opening the pressure relief valve on the fuel injection supply manifold assembly in the upper RH corner of the engine compartment. Use MFI Pressure Gauge T80L-9974-B.
  1. Remove vacuum line at pressure regulator.
  1. Remove three Allen retaining screws from regulator housing and discard.
  1. Remove pressure regulator assembly, gasket and O-ring. Discard gasket and O-ring.
  1. If scraping is necessary, be careful not to damage fuel pressure regulator or fuel supply line gasket surfaces.
 

Installation

NOTE: Never use silicone grease. It will clog the injectors.

  1. Lubricate new fuel pressure regulator O-ring with clean engine oil XO-10W30-QSP (ESE-M2C153-E) or equivalent.
  1. Ensure gasket surfaces of fuel pressure regulator and fuel injection manifold are clean.
  1. Install new O-ring and new gasket on regulator.
  1. Using new Allen head retaining screws, install fuel pressure regulator on injector manifold. Tighten three retaining screws to 3.0-4.5 Nm (26-40 lb-in).
  1. Install vacuum line at pressure regulator.