Section 07-03: Transmission, Manual—T50D | 1993 Mustang Workshop Manual |
The T5OD is a five-speed manual transmission with 5th speed as an
overdrive gear. The 1st through 4th gears and reverse gear are meshed within
the case. The 5th speed gear and synchronizer are located on the back of the
case in the extension housing. The floor-mounted shift lever operates a shift
rail which extends from the extension housing turret to the shift cover. The
1st/2nd and 3rd/4th shift forks are mounted in the cover. The 5th speed
synchronizer and reverse sliding gear are shifted through an intermediate lever
mounted on a pivot pin. A shift interlock system, located in the cover,
prevents engagement of more than one gear. The shift detent is located in the
extension housing turret and consists of a detent plate, offset lever and
spring-loaded ball. All gears except reverse are synchronized and helical cut
for smooth, crisp shifts and quiet operation. Reverse is provided through a
reverse idler gear which slides along a shaft to engage spur gears on the
countershaft and output shaft. The case is aluminum and all fasteners are
metric. The gear ratios for the 2.3L and 5.0L are shown in the following chart.
Gear | 2.3L EFI | 5.0L HO+ |
---|---|---|
1st | 3.97:1 | 3.35:1 |
2nd | 2.34:1 | 1.99:1 |
3rd | 1.46:1 | 1.34:1 |
4th | 1.00:1 | 1.00:1 |
5th | 0.79:1 | 0.68:1 |
REV | 3.71:1 | 3.15:1 |
Item | Part Number | Description |
---|---|---|
1 | 15220 | Backup Lamp Switch |
2 | 7K024 | Reverse Gear Shift Lever Pivot Pin |
3 | 7N332 | Spring Anchor Pin Bolt |
4 | 7E485 | Reverse Positioning Spring |
5 | 7231 | Reverse Gear Shift Fork |
6 | 7K002 | Reverse Gear Shift Lever |
7 | 7034 | Vent |
8 | 87008-S | O-Ring |
9 | E800152-S | Bolt |
10 | 7A034 | Extension Housing Bushing |
11 | 7052 | Input Shaft and Extension Housing Seal |
12 | 7K381 | Extension Housing Plug |
13 | 372720-S | Ball |
14 | 7234 | Detent Spring |
15 | 7F018 | Gear Shift Offset Lever Assembly |
16 | 357479-S | Pin |
17 | 7K453 | Gear Shift Damper Bushing |
18 | 7A443 | Bolt |
19 | 7C108 | Clamp |
20 | 7277 | Boot |
21 | 7230 | Gear Shift Fork |
22 | 357479-S | Pin |
23 | 7L082 | Gear Shift Fork Insert |
24 | 7240 | Rail Assembly |
25 | 7E397 | Reverse Gear Overtravel Stop |
26 | 7141 | Reverse Idler Gear and Bushing Assembly |
27 | 357479-S | Pin |
28 | 7140 | Reverse Idler Gear Shaft |
29 | 7059 | Snap Ring |
30 | 7109 | Synchronizer Blocker Ring |
31 | 7C396 | 5th Gear Synchronizer Retainer |
32 | 7124 | Synchronizer Sleeve |
33 | 7A044 | Synchronizer Hub Insert |
34 | 7107 | Synchronizer Blocking Ring |
35 | 7144 | 5th Speed Drive Gear |
36 | 7195 | Countershaft Rear Bearing Retainer |
37 | Selective Shims | |
38 | 1202 | Countershaft Rear Bearing Cup |
39 | 1201 | Countershaft Front and Rear Bearing Cone and Roller Assembly |
40 | 7113 | Countershaft Cluster Gear |
41 | 7F431 | Countershaft Bearing Assembly |
42 | 7693 | Ring |
44 | Snap Ring | |
45 | 7107 | Synchronizer Blocking Ring |
46 | 7109 | Synchronizer Retaining Spring |
47 | 7124 | Synchronizer Hub |
48 | 7A044 | Synchronizer Hub Insert |
49 | 7B340 | 3rd Speed Gear |
50 | 7B369 | 2nd and 3rd Gear Bearing Assembly |
51 | 7728 | 3rd Gear Bearing Spacer |
52 | 7064 | Snap Ring |
53 | 7119 | Thrust Washer |
54 | 7102 | 2nd Speed Gear |
55 | 7B320 | 2nd Gear Bearing Spacer |
56 | 7160 | 2nd and 3rd Gear Synchronizer Retaining Ring |
57 | 7117 | 1st and 2nd Gear Synchronizer Thrust Washer |
58 | 7175 | 1st and 2nd Gear Cone—Inner |
59 | 7174 | 1st and 2nd Gear Cone—Outer |
60 | 371350-S | Ball |
61 | 7K218 | 1st and 2nd Gear Synchronizer Hub Pin |
62 | 7061 | Output Shaft |
63 | 7173 | 1st Gear Bearing Sleeve |
64 | 7127 | 1st Gear Bearing Assembly |
65 | 7100 | 1st Speed Gear |
66 | 1216 | Output Shaft Cone and Roller Assembly—Rear |
67 | 7169 | Output Shaft Rear Bearing Cup |
68 | 7K316 | Gear—5th Speed Driven |
69 | 17B336 | Speedometer Drive Gear Retaining Clip |
70 | 17285 | Speedometer Drive Gear |
71 | 7358 | Gear Shift Shaft |
72 | 7N232 | Gear Shift Selector Arm Plate |
73 | 7K201 | Gear Selector Interlock Plate |
74 | 7302 | Control Selector Arm Assembly |
75 | 305061-S | Pin |
76 | 74113-S | Plug |
77 | 7222 | Cover |
78 | 7C031 | Pin |
79 | E602167-S | Bolt |
80 | N800037-S | Bolt |
81 | 87038-S | O-Ring |
82 | 7050 | Input Shaft Bearing Retainer |
83 | 7052 | Seal Assembly |
84 | N602187-S | Bolt |
85 | 7025 | Input Shaft Roller Bearing |
86 | 7017 | Input Shaft |
87 | Input Shaft-to-Output Shaft Bearing Assy | |
88 | 7C305 | Shift Lever |
89 | 7K453 | Tizz Bushing |
90 | 7119 | Thrust Washer |
91 | 7124 | 1st and 2nd Synchronizer Sleeve |
92 | — | Not Used |
93 | 7005 | Case |
94 | 7A039 | Extension Housing |
95 | 1202 | Bearing Cup |
96 | 7107 | Synchronizer Blocking Ring |
97 | 7M000 | Ring, Reverse Brake |
98 | 7156 | Reverse Idler Gear Retaining Ring |
99 | 7L278 | Oil Pick-Up Funnel |
100 | 7A010 | Case Plug |
101 | 7230 | Gear Shifter Fork; 1-2 Shift |
102 | 7230 | Gear Shifter Fork; 3-4 Shift |