Section 03-06: Starting System | 1993 Mustang Workshop Manual |
DISASSEMBLY AND ASSEMBLY
Cleaning and Inspection
CAUTION: Do not wash the drive because the solvent will wash out the lubricant
causing drive to slip. Use a brush or compressed air to clean the drive,
armature, brush, and gear assemblies, drive end housing, pole pieces and planet
gears. Wash all other parts in solvent and dry.
- Inspect armature windings for broken or burned insulation and unwelded or
open connections.
- Check armature for open circuits, shorts and grounds. Check for pole rub or
rub on magnetic shunts.
- Check commutator for runout. Inspect armature shaft and two bearings for
scoring and excessive wear with Dial Indicator D87L-4201-A and Magnetic Base
D87L-4201-B or equivalent. If commutator is rough, or more than 0.12mm (0.005
inch) out of round, it must be replaced.

- Examine gears, spline on driveshaft, and drive pinion for chipped, broken
or worn conditions. Replace if required.
