Section 03-03: Engine Cooling
1993 Mustang Workshop Manual
DESCRIPTION AND OPERATION

Engine Cooling

"Walter C. Avrea, the owner of patents 3, 601, 181 and RE 27, 965, has granted Ford Motor Company rights with respect to cooling systems covered by these patents."

 WARNING: TO AVOID THE POSSIBILITY OF PERSONAL INJURY OR DAMAGE TO THE VEHICLE, DO NOT OPERATE THE ENGINE WITH THE HOOD OPEN UNTIL THE FAN HAS BEEN FIRST EXAMINED FOR POSSIBLE CRACKS AND SEPARATION.

When the coolant is cold, the thermostat is in the closed position and the coolant flow is restricted to the cylinder block, head, intake manifold and heater. As the temperature increases, the thermostat opens, allowing a portion of the coolant to pass into the radiator. The coolant flows through the radiator tubes and is cooled by air passing over the cooling fins assisted by the cooling fan. Coolant is then circulated from the radiator outlet tank through the water pump and into the cylinder block to complete the circuit.

The coolant expands as the temperature and pressure rise in the system. When the limiting system working pressure is reached, the pressure relief valve in the radiator filler cap is lifted from its seat and allows coolant to flow through the radiator filler neck and the overflow hose into the coolant recovery reservoir. The radiator filler cap has a rubber seal on the underside to prevent leakage.

When the system temperature and pressure drop, the coolant contracts in volume and the pressure in the radiator is reduced. The coolant in the reservoir will then flow back into the radiator through the vacuum relief in the radiator filler cap.