Flywheel

Automatic Transmission

Inspection

Inspect the flywheel for cracks or other damage that would make it unfit for further service. Inspect the flywheel ring gear for worn, chipped or cracked teeth. If the teeth are damaged, replace the ring gear and flywheel assembly.

Manual Transmission

Inspection

With the flywheel installed on the crankshaft, check the gear face runout.

Flywheel Service; Re-Machine Clutch Surface

Inspect the flywheel for cracks, heat check or other damage that would make it unfit for further use. Acceptable flywheels may be serviced by polishing with fine grade (400 grit) sand paper. Flywheels may be resurfaced to remove scratches or grooves. After resurfacing, the flywheel thicknesses must not be less than the dimensions noted in the chart.

Flywheel Resurfacing Machining Requirements: (see chart below)

1. Mount flywheel rigidly on crankshaft mounting flange.

2. After machining:
   • Surface runout must not exceed 0.13mm (0.005 inch) TIR, surface finish must be in the range of 4.0/1.3 micrometer (160/52 microinch).
   • Major diameter of dowel pin (press fit diameter) must not extend above the new surface.
   • The clutch pressure plate retaining bolts must screw into the flywheel under hand torque to within 1.50mm (0.06 inch) of new surface.
   • Flywheels with dimensions less than the charted dimensions must not be used; install new service flywheel.

Charts

Dimension "A" is the minimum acceptable dimension from the crankshaft mounting surface to the new resurfaced clutch face surface. Dimension "B" is a referenced minimum acceptable dimension for the overall width of the outer flange.

Flywheel Part Number	Dimension "A" mm (Inch)	Dimension "B" mm (Inch)
E2ZZ-6375-C	25.95 (1.02)	28.45 (1.12)
E6ZZ-6375-A	22.86 (0.90)	20.32 (0.80)

Inspect the ring gear for worn, chipped or cracked teeth. If the teeth are damaged, replace the ring gear.